Advanced PID Controller Trainer

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Product Details:

Usage Educational Training, Research & Development
Power 220V AC, 50Hz
Voltage 220V
Display Digital LED Display
Product Type Advanced PID Controller Trainer
Material Powder coated MS enclosure
Design Desktop Lab Trainer Design
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Advanced PID Controller Trainer Price And Quantity

Minimum Order Quantity 1 Unit

Operating Environment 0 - 50C, RH 90% (non-condensing)
Set Point Range 0-100%
Training Manual Supplied with detailed instruction manual
Input Selectable process variables
Front Panel Comprehensive mimic diagram with test points
Control Modes Manual, Proportional, Integral, Derivative (PID)
Process Simulation Temperature/Level/Flow Simulation Modules provided
Output Options Analog and Digital output
Interface BNC connectors and 4mm sockets for experiments
Protection Overload & short-circuit protected

Advanced PID Controller Trainer Product Specifications

Usage Educational Training, Research & Development
Dimension (L*W*H) 420mm x 300mm x 150mm
Power 220V AC, 50Hz
Power Source AC Mains
Material Powder coated MS enclosure
Voltage 220V
Design Desktop Lab Trainer Design
Accuracy 0.5% of Full Scale
Detector Inbuilt Process Simulator
Product Type Advanced PID Controller Trainer
Display Digital LED Display
Weight Approx. 6 kg

Operating Environment 0 - 50C, RH 90% (non-condensing)
Set Point Range 0-100%
Training Manual Supplied with detailed instruction manual
Input Selectable process variables
Front Panel Comprehensive mimic diagram with test points
Control Modes Manual, Proportional, Integral, Derivative (PID)
Process Simulation Temperature/Level/Flow Simulation Modules provided
Output Options Analog and Digital output
Interface BNC connectors and 4mm sockets for experiments
Protection Overload & short-circuit protected

Advanced PID Controller Trainer Trade Information

Supply Ability 5 Unit Per Week
Delivery Time 4-5 Days

Product Description

Advanced PID Controller Trainer

The tank contains PT-100, a Thermocouple whose resistance varies as the temperature varies and there by varying the output voltage. This analog variation is sensed by the Thermocouple sensor and gives a corresponding, amplified output to the ADC. Tank also contains a stirrer, to keep the temperature of water uniform. Analog to Digital Converter converts the analog signal from thermocouple and displays the temperature Digitally on the display. Micro controller Circuit fetches the digital signal from the ADC, when capture code "#01M" is provided by the software (XTALK). The input format for acquiring the data from ADC to the micro controller is provided by the software from computer through serial cable "Rs232". DAC accepts the input data format as "#02XBBB". This "BBB" is the 12 bit data for controlling the DAC output voltage provided by the computer through micro controller. The DAC output voltage (DC) controls the output voltage (AC) of the TRIAC control circuit. The AC output voltage of the TRIAC controls the heating elements. This heating is sensed by the PT-100 & gives the analog signal to the thermocouple sensor and thus forms a close loop circuit.

Technical Specifications:

89C51/8031 based PID Demonstrator with sensor & PT-100.
Heating source with PWM control.
Water tank with stirrer.
Temperature controller with facility to set Kp, Ki, Kd.
14 bit A/D for monitoring.
12 bit D/Afor control.
On line acquiring & display of graph.
In-built Power Supply.
RS-232C interface to be connected to computer.
220V 10%, 50Hz mains operated.
User's Manual with patch cords.

Comprehensive Training and Experimentation

This PID Controller Trainer is meticulously designed to facilitate in-depth learning and experimentation for students and professionals alike. With process simulation modules and illustrative mimic diagrams on the front panel, users can visually and practically understand the principles of process control. Its versatility makes it indispensable in educational settings and research labs.

Robust and User-Friendly Design

The trainer features a rugged powder-coated mild steel enclosure, offering durability and long service life. All connectors and test points are intuitively laid out for hassle-free connection and observation, while digital LED displays ensure clear monitoring. Overload and short-circuit protections ensure safety, making it ideal for frequent use in dynamic educational and research environments.

FAQs of Advanced PID Controller Trainer:

Q: How does the Advanced PID Controller Trainer simulate different process variables?

A: The trainer comes equipped with built-in process simulation modules, enabling users to replicate and control variables such as temperature, level, and flow. These simulations allow practical experimentation without the need for external process hardware.

Q: What are the key benefits of using this trainer in an educational or research environment?

A: Its comprehensive mimic diagrams, adjustable PID control modes, and selectable process inputs allow thorough exploration of control theory concepts. The intuitive layout and supplied training manual support both guided instruction and independent research, making it a versatile educational tool.

Q: When is it recommended to use analog versus digital outputs on this trainer?

A: Analog outputs are typically used when interfacing with devices requiring smooth signal variation, while digital outputs are preferable for discrete control schemes or when integrating with digital systems. The trainer provides both options, offering broad experimental flexibility.

Q: Where can the Advanced PID Controller Trainer be integrated within laboratory setups?

A: Thanks to its compact desktop design and convenient connectors, the trainer is easily incorporated into standard lab benches and workstations in educational institutions, research facilities, and technical training centers.

Q: What safety features are included to protect users and equipment during operation?

A: The system incorporates overload and short-circuit protection mechanisms, safeguarding both users and internal components from accidental electrical faults during hands-on experimentation.

Q: How accurate are the control simulations, and what is the environmental operating range?

A: The trainer offers an impressive accuracy of 0.5% of full scale, ensuring reliable performance. It is designed to operate effectively in environments between 0 to 50C with relative humidity up to 90% (non-condensing).

Q: What usage instructions and support materials are provided with the system?

A: A detailed training manual is supplied, which outlines experimental setups, operational procedures, and theoretical background to ensure users can operate the trainer safely and extract maximum educational value.

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